Top 10 Use cases of Artificial Intelligence In Manufacturing

Artificial Intelligence (AI) in Manufacturing

There is no doubt that over 60% of manufacturing companies are using AI technology. AI in manufacturing cuts downtime and ensures high-quality end products. Moreover, manufacturing companies are applying AI-based analytics solutions to their information systems for improving work efficiency.

AI in manufacturing will have a crucial impact on the smart maintenance of the production environment.  To avoid sudden damages to machinery, manufacturers are predictive solutions. These Ai-enabled solutions for manufacturing companies can predict the failure of equipment before they get damaged.

Similarly, artificial intelligence in manufacturing also helps manufacturers to get faultless products to market on time. Thus, AI in manufacturing impacts product quality and ensure profits.

Herein, we compiled ten best applications of artificial intelligence in manufacturing in the below session.

Top 10 uses cases of AI in manufacturing industry

The uses of AI in the manufacturing industry are incredible. Industrial AI robot collaboration enabling manufacturers to deliver generative products faster.

AI in the manufacturing industry is changing the way manufacturers design products. The AI solutions for manufacturing offer insights into the best design. Similarly, AI offers manifold benefits to manufacturing companies. Herein, we have listed the best 10 significant benefits of AI in manufacturing.

#1 Quality Checks

Internal defects of equipment cannot be detected easily. Sometimes experts are also unable to detect the flaws in products by observing their functionality. But, AI and ML technologies can do this efficiently. Minor flaws in machinery are detected with AI.

AI in manufacturing processes improves quality control. Smart AI solutions monitor the productivity of machinery. That’s why most of the manufacturing companies using Ai automation in their manufacturing routines. AI-based tools detect defects of products on the production line.

USM has developed equipment maintenance AI solutions. Our mobile intelligent solutions allow manufacturers to know when equipment needs to be repaired or replaced.

#2 Predicts Equipment Failure

Manufacturers face challenges with machinery failures. A product might look perfect from the outside, but it offers low performance when we use it. It affects productivity.

It is the second most reason behind the increased demand for AI in manufacturing. Manufacturing companies are deploying AI t get information of equipment damages for ensuring excellent performance.

#3 Equipment Predictive Maintenance

Predictive maintenance of devices allows the manufacturer to cut device maintenance costs. Using ML-powered predictive solutions, AI tools for manufacturing predict when machinery require maintenance services.

Similarly, cloud and the IoT sensors are also playing a vital role in modernizing the manufacturing industry. They embedded in machinery to better predict the maintenance and overcomes equipment issues that have to occur in the future.

USM’s AI-enabled manufacturing solutions bring automation across your manufacturing processes. Our AI services and applications for manufacturing helps to achieve smart manufacturing operations and reduce cost overheads.

Our team of AI experts deeply analyzes project needs. We delivered an AI-powered mobility solution to improve the systems and processes in the manufacturing industry. Our AI solution helped our client in providing the internal condition of the equipment.

Get your AI-powered manufacturing app design quote.

#4 Digital Twins

Digital twin visualizes the infrastructure, products, or services. It pairs up virtual and physical attributes for analyzing vast data collected by sensors or cameras. The ultimate goal of the digital twin is to design and test equipment virtually.

#5 Supply-Chain Management

The use of artificial intelligence in supply chain management is rapidly increasing. The technology is gaining momentum across supply chain management operations. Machine learning, natural language processing, computer vision, robotics, and speech recognition makes supply chain management tasks smarter.

AI has multiple applications in supply chain management. They include:

  • Establishes a strong communication channel among departments

USM’s supply-chain management solution for the manufacturing industry brings different divisions of an enterprise to a single platform. Thus, the best communication channel among teams helps to improve overall business performance.

  • Warehouse management & logistics

Artificial intelligence tools and apps can optimize warehouse management and logistic operations. From production to delivery, everything can be analyzes using AI. AI-enabled devices and tools that can also manage and track fleet operations efficiently.

  • Development of autonomous vehicles for logistics

Artificial Intelligence in manufacturing is going to its next level in the form of autonomous vehicles. To better manage the distribution centers, the manufacturing companies are investing in AI-powered autonomous vehicles to automate the logistic operations.

Hence, together with artificial intelligence robotics and tools, self-driving vehicles reduces dependency on human drivers. A big thanks to artificial intelligence technology.

USM AI Mobility Solutions for logistics operations are incredible. Once have a look at what our artificial intelligence solutions offer:


Artificial Intelligence In Manufacturing

#6 Forecast Product Demand

Artificial intelligence systems using predictive analytics can also forecast the product demand efficiently. AI tools for manufacturing collects data from various sources. Later, based on data, tools can accurately predict the product demand.

#7 Inventory Management

Artificial intelligence app in manufacturing allows you to manage order records and delete/add new inventories. Here, we should talk about machine learning technology. It was one of the best technologies used for managing supply, demand, and inventories.

#8 Price Forecasts

By analyzing historical data of product prices, machine learning algorithms can forecast the price of a product. Competitive prices always offer more profits to the companies.

#9 Robotics in Manufacturing

We are all well aware of the use of robots in manufacturing processes. It’s a fact that machines can perform more efficiently than humans. Of course, they need the support of the human workforce.

AI-powered robots for manufacturing perform repetitive tasks without being programmed. It is one of the best applications of AI and ML for manufacturers.

#10 Customer Management

AI applications for manufacturing increase sales, productivity, and business performance. The smart AI apps for manufacturing can quickly understand customer issues and provide personalized solutions.

Let’s have a look at the benefits of AI service and solutions in customer service:

  • Quick response time
  • Personalized experience
  • Improved relations using CRM (Customer Relationship Management) tool
  • To make an informed decision using customers data

AI in manufacturing market growth

The global manufacturing companies are investing heavily in AI. With the main focus on reducing production costs, manufacturing companies are rushing to use AI in their processes. It is expected that investment will surpass $14 billion by 2025 from $2.9 billion in 2020.

The figure below depicts that how manufacturers are generating revenues through AI. Compared to AI software, manufacturers are creating more revenues using AI-based hardware and AI services.

Manufacturing AI revenue segment


USM’s innovative AI services make your manufacturing business smarter. From equipment maintenance and productivity to warehouse management, AI solutions and services bring automation.

So, implementing AI manufacturing processes would give stunning profits to manufacturing companies in the near term future.

USM’s AI solutions bring automation to on-field services. Our advanced artificial intelligence mobility solutions also improve employee productivity. We are also experienced in developing AI-powered solutions that tackle equipment maintenance and warehouse management.

 Is AI the future of manufacturing?

100% Yes. Artificial intelligence will be the future of the manufacturing industry. Driven by increased product demand, the manufacturing industry adopts new technologies like AI, ML, and etc.

Overall, using AI in manufacturing AI offers process optimization, low-cost overheads, and high productivity. It also allows manufacturers to make quick decisions and improved customer services.

Get more information on USM’s AI services and solutions for the manufacturing industry. Let’s see might our AI solutions in manufacturing help your business.


  • The post is really brilliant and the information is very useful for beginners. I’ve read about IBM’s Watson in many articles but none of them gave me as satisfactory description as this did. Learning more with quality over quantity sounds fascinating.

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